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Biological Treatment

Suspended Ball
Media

Porous rotating spherical suspended packing injection-moulded from polypropylene, with several regular or irregular cavities inside so the media stay suspended in balance in water. Density close to water — once covered with biofilm they move with the flow, driven by aeration or mechanical agitation — with strong biomass adhesion, large specific surface area, high porosity and a hydrophilic surface; no agglomeration or clogging, aged biofilm detaches on its own, and mass transfer is efficient with no extra energy.

Φ55–150Diameter mm
≈1Density (near water)
HighPorosity
LargeSurface area
Suspended ball media
Diameter
Φ55 – 150 mm
Material
PP / PE
Density
≈ water
Type
Porous, rotating
SKU
NWS-SPB-55 / 60 / 80 / 100 / 150
Product details

Structure & characteristics

The suspended ball media is a uniformly shaped, porous rotating spherical packing. The sphere is moulded from PP or PE and with several regular or irregular internal cavities, so it keeps dynamic equilibrium in water. The outer mesh shell and an optional inner bio-carrier (for example polyurethane sponge) give a large protected surface for biofilm growth.

Key characteristics:

  1. Spherical or granular, generally regular, with high porosity and large specific surface area.
  2. Relative density close to water (slightly above or below 1); once covered with biofilm the media move with the flow — driven by aeration in aerobic tanks and mechanical agitation in anoxic/anaerobic reactors.
  3. Made of polyethylene, polypropylene or polyurethane plastic/resin; some surfaces are specially treated to promote microbial attachment.
  4. No agglomeration or clogging — aged biofilm detaches automatically under hydraulic scour and aeration agitation.
  5. High mass-transfer efficiency with no additional energy.

Advantages: when used in biological treatment the residual sludge yield is low, refractory substances are removed well, nitrogen and phosphorus removal is efficient and the media also intercept suspended solids. No fixing or hanging is required — simply place them in the treatment unit, which is convenient, easy to replace and reduces installation and operating workload.

Why this media

Moves with the flow, cleans itself

01

Moves with the flow

Density close to water lets the media move with the water — driven by aeration in aerobic tanks and mechanical agitation in anoxic reactors.

02

Easy biofilm, no clogging

Specially treated hydrophilic surface for strong biomass adhesion; high porosity and large surface area, no agglomeration or clogging, aged biofilm sheds on its own.

03

High mass transfer

High transfer efficiency with no extra energy; low residual sludge, effective nitrogen & phosphorus removal and suspended-solids interception.

Available forms

Optional types

Suspended ball media can be supplied in a range of forms to match the application.

Porous sphericalMelon-sliceFibre spherical3D elasticSponge sphericalMulti-faceted hollow ball
Applications

Where it fits

Contact-oxidation tanksDomestic & municipal sewagePetrochemical / food / brewingTextile & pharmaceutical wastewaterNitrogen & phosphorus removalInterception of suspended solids
Specifications

Technical parameters

MaterialPolypropylene / polyethylene plastic resin
DiameterΦ55 / 60 / 80 / 100 / 150 mm
DensityClose to water (≈1)
StructurePorous rotating spherical shell with internal cavities & optional bio-carrier
Specific surface areaOn request (per type)
PorosityHigh
FeaturesStrong biomass adhesion, no agglomeration/clogging, self-detaching biofilm
Service lifeLong; acid- & alkali-resistant, UV- & ageing-resistant
SKUNWS-SPB-55 / 60 / 80 / 100 / 150
MOQ / priceOn request — confirm type, quantity & destination
Product gallery

See the media up close

Suspended ball media in bags
Suspended ball media pile
Suspended ball media shell
Suspended ball media bagged
Suspended ball media with bio-carrier
Suspended ball media held
Suspended ball media carrier close-up
Suspended ball media production
Suspended ball media shell on dark
Suspended ball media open carrier
Suspended ball media with bio-carrier on light
Suspended ball media pile in workshop
Suspended ball shell injection production
Workers filling suspended ball media
Suspended ball shells pile
Suspended ball media with bio-carrier held
Suspended ball media with green sponge carrier
Suspended ball media shell with filling
Common questions

Suspended ball media questions

Diameter, density, behaviour in the tank and how to specify a quantity.

Q1

What diameters are available?

Φ55 / 60 / 80 / 100 / 150 mm, in polypropylene / polyethylene resin, as SKUs NWS-SPB-55 through NWS-SPB-150. Diameter changes both the surface available for biofilm and how the bed behaves under aeration.

Q2

Why does density matter?

Density is close to water (≈1). That is what lets the spheres circulate freely in the tank instead of floating on the surface or settling into a dead bed — it is the property that makes the whole moving-bed behaviour work.

Q3

Will they clog or agglomerate?

The porous rotating spherical shell with internal cavities is designed against it — the published characteristics are strong biomass adhesion with no agglomeration or clogging, and self-detaching biofilm. That self-cleaning behaviour is the main reason suspended ball media is chosen over fixed media in high-load duties.

Q4

How long do they last?

Service life is quoted as long, with acid- and alkali-resistant and UV- and ageing-resistant material. Because specific surface area and single-ball mass differ by diameter, we confirm those per type rather than quoting one figure across the range.

Q5

How do I specify a quantity?

Give us the tank volume, the duty (BOD/COD removal, nitrification or both) and the diameter you are considering. Quantity per m³ and specific surface area are confirmed per type, so we would rather calculate it against your duty than quote a generic number.

Q6

What does it cost?

On request — confirm type, quantity and destination, and we will quote against a confirmed specification.

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Tell us your application or standard

Send your water quality, treatment scale and target standard — we'll confirm the right type, quantity and export packaging.

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